Creating Concrete Molds and Architectural Features Using Foam

Whether it’s getting used to produce precast concrete molds or like a perfect substitute for concrete and wood, coated foam is quickly becoming the fabric preferred by architectural features. Lightweight, easy and durable to set up, foam provides benefits that traditional materials don’t, and you can use it to produce a full-range of architectural features — from posts, balusters and capitals, to moldings, arches and quoins.

While foam is a perfect material for creating these functions, the attached production processes and equipment are simply as vital. Hot wire foam cutting is becoming popular for architectural applications due to its capability to come out consistent architectural features and concrete molds without time intensive manual processes — and without having to sacrifice quality.

However, while standalone hot wire foam cutting equipment are designed for fundamental architectural features, you will find limitations to the sorts of products that may be produced. The character of hot wire equipment, whether using straight or bent wire, limits production to fundamental architectural designs. Incorporating decorative patterns, intricate details or creative designs — the type of characteristics that set architecture apart — just isn’t possible with standalone hot wire cutting technology. For individuals searching to maneuver beyond these limitations, a brand new system that mixes numerous technologies right into a effective foam carving option would be answering the bell.

Mixing hot wire cutting with 3D laser checking, CNC (computer statistical control) routing as well as other finishing abilities, a built-in foam cutting and carving system pioneered by Streamline Automation represents a higher level of innovation in architectural foam and precast concrete mold production. While hot wire cutting technologies are an important element of this technique, it’s the inclusion of the checking, routing and finishing abilities that introduces a brand new arena of creative options.

3D laser checking enables users to include any design imaginable to their products. Customized software may be used to adapt, combine and scale these designs, while going for a design from positive to negative to produce a mold is simply by a key stroke. While fundamental architectural shapes may then be slashed around the hot wire cutting machine, the CNC router may be used to mill literally any type of organic shape, design or feature either in negative or positive. These routers actually are the workhorse from the system, carving intricate designs which have typically only been possible with meticulous hands carving. Once pieces are created, customized spray equipment or foam coating machinery can be used to organize for installation or concrete casting.

Because of the seamless integration of numerous complimentary technologies, this technique assists you to take architectural features from concept to creation by having an automated solution. Users can establish creative and ornamental architectural features and molds with no labor of traditional hands carving processes, and with no creative limitations of standalone hot wire cutting equipment. Perfect replicas of existing pieces and models using either foam or concrete are possible, including accurate historic reproductions.

Beyond taking traditional architectural features to new levels, this technique may also create products simply impossible with hot wire cutting. Checking and routing abilities allow in order to obtain decorative wall panels, concrete reliefs, hearth mantels, concrete sculptures plus much more. It’s not surprising this product is gaining recognition as a way of delivering artistic and innovative architectural designs that stick out in the crowd. Getting together today’s technology and traditional craftsmanship, this technique is revolutionizing producing architectural foam features and molds.